Jogging System basa evolution and basa

- Automation solutions for POST-PRESS

The Baumann BASA – fully automatic jogging system – is worldwide the first system that allows the fully automatic jogging and alignment of many different materials, and thus forms the missing link in the fully automatic cutting process.

basa evolution

The automated solution for finishing

Rely on innovative technology instead of muscle strength! The BASA evolution is the perfect automated solution for your finishing process – whether for the label production, packaging printing or for commercial printing. In the standard version, as low-cost starter version for the automatic jogging, the BASA evolution can be equipped with further options for a complete automated line. Depending on the features, the machine transfers jogged, aligned and pressed layers directly to the rear table of the high-speed cutter, to a buffer space or alternatively towards two cutters.

The latest features at a glance

The BASA has been developed in Germany and is manufactured at our location in Solms, Hessen. The use of the latest and high-quality components and technology, as for example the Air Knife Technology for significantly reduced air consumption, guarantees a high availability of the system and, at the same time, a careful handling of the resources. The most modern drive technology in combination with intelligent controls ensure easy operation and low energy consumption. Moreover, the BASA evolution convinces due to the low footprint.

perfect cutting results

Proven jogging technology from baumannperfecta and a significantly higher pressing power ensure perfectly aligned layers and thus always perfect cutting results.

easiest operation

The completed new developed user interface ensures a very easy and intuitive operation. The use of state-of-the-art control technology guarantees a high level of security, also for the future.

high availability

Due to the persisting vibrations, the jogging process is a challenge for all components. That is why we equip the BASA with high-quality parts – with high-performance bearings, optimized components and improved servo technology – high availability is granted.

Besides the effect that you can use your staff more efficiently thanks to the automatic jogging, the BASA evolution has been optimized to grant a careful use of resources. Most modern drive technology and the latest air-knife technology ensure lowest consumption values.

efficiency

FLEXIBLE use

Thanks to the swivelling jogging table, the new BASA evolution is universally applicable - whether for direct feeding of the rear-table of the cutter, a buffer space or of two cutters simultaneously.

  •               Hoist loadable with piles from two sides

    •            Improved remote maintenance and service options in the event of errors

    •            Unloading pusher configurable with variable length, depending on system requirements

    •            Hoist with 4-point suspension

    •            Optimized transfer unit in the roller gripper

    •            Optimized partial layer aeration thanks to efficient air knife technology

    •            Infinitely variable, motorized inclination of the jogging table

    •            Increased inclination possibility up to 23°

    •            Smooth transition of the aerated partial layers from roller gripper to jogging table, without dropping height

  • •            Jogging to the right and left-hand side

    •            Side feeder

    •            Front feed with aeration

    •            Roller for pre-scalation

    •            Air-expulsion roller for low grammages

    •            Jogging table with layer stabilizer LEFT and/or RIGHT

    •            Ionization

    •            Counting unit

    •            Separating unit with or without counting unit applicable

    •            Counting unit retrofittable

    •            Destacking up to the bottom sheet, even with overhanging pallets (only in combination with counting unit)

  • ·       Fundamentally revised design

    ·       Very small footprint

    ·       Significantly higher pressing power

    ·       New drive technology with servo technology

    ·       New Beckhoff drive with new HMI

    ·       Breaking-up rollers with optimized aeration unit (Technology with very low air consumption)

technical data

BASA Evolution
FORMAT MAX. [mm, in] 770 x 1070
30.31" x 42.13"
FORMAT MIN. [mm, in] 400 x 600
15.75" x 23.62"
PALETT SIZE MAX. [mm, in] 800 x 1200
31.50" x 47.24"
PALETT SIZE MIN. [mm, in] 400 x 600
15.75" x 23.62"
PALETT HEIGHT MIN. [mm, in] 50
1.97"
PILE HEIGHT INCLINE PALETT MAX. [mm, in] 1400
55.12"


*The values ​​can vary depending on the equipment / additional options. Technical changes reserved.

basa

For larger formats or very difficult materials we offer the BASA as standard version. It is ideal for high production volumes, when processing large format printed sheets or in case of ergonomic needs. Along with relieving the operators of physical strain and the high effectiveness, the BASA ensures long-term cost savings.

what is basa able to do?

  • All papers from 60g/m² (lower grammages are also possible – however, this must be determined in tests)

  • A wide variety of label papers

  • Cardboard packaging up to 600g/m²

  • Foils (provided the sheets are not sticky or statically charged)

  • Plasticized materials

  • Perforated and embossed paper and cardboard

  • The BASA has two different operating modes:

    1. In automatic mode, the BASA processes the delivered stack without operator intervention and delivers jogged, aligned layers of the desired height to the subsequent processing step.

    2. The BASA has a semi-automated operating mode for critical materials and short runs. The mode of operation corresponds to a conventional jogging machine.

  • The BASA as an inline solution

    The BASA feeds the layers of jogged printed sheets directly to the cutting machine. This is usually done via the rear table using the various nipper systems.

    The BASA as an inline solution. 

    The layers of jogged printed sheets are taken from the BASA by a gripper unloader and stacked. An air board, a transport board, the cutting board and/or a chip for later destacking can then be inserted during destacking.

  •        Carton inserter

           Counting device

           Attachment right

           Logistics for stack feeding

           Discharge of the empty pallet

technical data

BASA 7
FORMAT MAX. [mm, in] 1050 x 1650
41.34" x 64.96"
FORMAT MIN. [mm, in] 560 x 660
22.05" x 25.98"


*The values ​​can vary depending on the equipment / additional options. Technical changes reserved.

Email: Sales@absoluteprintingequipment.com

Phone: (317) 862-9096